Business ConsultingGas Cylinder Safety Monitoring
Real-time image detection and classification for quality and safety in LPG bottling.
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Enterprise AI and computer vision for manufacturingEvery camera, a sensor.
FalconEye inspects belts, reads gauges, enforces PPE and warns before failure. Supervisors confirm every line stop.
810labour hours saved at Sembcorp
47%higher system efficiency
~$1Mcost savings
The challenge
What's in the way
Manual rounds on analogue gauges
Readings are missed, delayed or recorded wrongly, with no early warning before failure.
Defects escape the line
Surface defects, foreign objects and misalignment are caught too late on moving belts.
Safety depends on supervision
PPE compliance and hazard zones are hard to watch around the clock.
Focus use cases
What we automate
Conveyor-Belt Vision (HPCL)
Computer vision on conveyor belts for defect detection and throughput.
Early-Warning Hazard Protection (Sembcorp)
Computer vision and ML for hazard protection; saved 810 labour hours.
Gauge & Meter Reading
Digitize legacy gauges for 24/7 monitoring and failure prevention.
Power Generation & Price Prediction
Forecast generation and power-exchange prices for bidding.
Also in the librarySolar farm dronesThermal IoTPlant analytics
Teammate swarm
Conveyor Vision Swarm
Vision InspectorDetects defects and foreign objects on the belt
Gauge ReaderDigitizes analogue gauges and meters
Root-Cause AgentCorrelates defects with line and sensor data
Maintenance PlannerRaises work orders and schedules repairs
Human gateShift supervisor confirms line stops and work orders
KPIsDefect escape rate · downtime · OEE
From the IntelliMesh use-case lab
More, ready to go
Automated Analog Gauge Monitoring
ML and computer vision convert analogue gauge readings into digital data across sites.
Predictive Maintenance
Predicts component failures and schedules proactive maintenance.
PPE / Helmet Safety Detection
Computer vision flags hard-hat compliance on site in real time.
Built on acceleratorsComputer Vision & Document AI · Predictive Forecasting & Time-Series · On-Device Small Language Models · MLOps & LLMOps
Use cases and accelerators co-developed with our US partner Mintmore Inc. See mintmore.us.
Case study · Manufacturing
Early-warning hazard protection
Sembcorp, India — energy and urban development
Vision and ML warn of hazards early. Cameras read legacy gauges on critical equipment.
Inside the PDF (10 pages, 4.0 MB)3-page case study: problem, approach, impact and the teammate swarm7 slides from the IntelliMesh.si Platform Overview and Teammate Swarm decksHow we engage: the 10·20·30 Pathway
Start the 10·20·30 Pathway
Prove it on your Manufacturing data in 20 days
Other industries
Explore other industries
Questions
Manufacturing AI, answered.
What is FalconEye?
FalconEye is Vera's computer vision product for plants. It inspects conveyor belts, reads gauges and meters, enforces PPE and warns before equipment fails. Supervisors confirm every line stop.
Can existing CCTV cameras be used for AI inspection?
Yes. FalconEye turns every camera into a sensor, running on-premise or at the edge.